Solar Encapsulation Market to Reach USD 8.7 Billion by 2033

Aboli More
Aboli More

Updated · Jan 9, 2025

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Overview

New York, NY – January 9, 2025 – The solar encapsulation market, essential for protecting solar panels and enhancing their efficiency, is poised for significant growth. Projections indicate that the global market size will expand from USD 3.9 billion in 2023 to approximately USD 8.7 billion by 2033, reflecting a compound annual growth rate (CAGR) of 8.4% during the forecast period from 2024 to 2033.

Several factors are driving this growth. The increasing adoption of solar energy worldwide, supported by government incentives and policies, is boosting demand for reliable and durable solar panels. Advancements in photovoltaic (PV) technologies are also contributing to the need for high-quality encapsulation materials that ensure longevity and performance.

For instance, the U.S. Department of Energy reported that the United States installed 26 gigawatts of alternating current (GWac) of PV in 2023, marking a 46% year-over-year increase, underscoring the expanding solar market.

However, the market faces challenges. Fluctuations in raw material prices can impact production costs, potentially affecting profit margins for manufacturers. Additionally, the need for continuous innovation to meet evolving PV technologies requires substantial investment in research and development.

Supply chain disruptions, as noted by the U.S. Department of Energy, have also posed challenges to the solar industry, emphasizing the need for a resilient supply chain to support market growth. Recent developments in the industry highlight a focus on enhancing the durability and efficiency of encapsulation materials.

Research initiatives, such as those by the Durable Module Materials (DuraMAT) Consortium, are exploring new materials and technologies to improve the longevity of PV modules. These efforts aim to support the industry’s growth by ensuring that encapsulation materials can withstand diverse environmental conditions over extended periods.

Solar Encapsulation Market Size

Key Takeaways

  • The Global Solar Encapsulation Market size is expected to be worth around USD 8.7 Billion by 2033, From USD 3.9 Billion by 2023, growing at a CAGR of 8.4% during the forecast period from 2024 to 2033.
  • The Asia-Pacific Solar Encapsulation Market holds 58.4%, valued at USD 2.3 billion.
  • EVA encapsulates 68.4% of the market, leading in durability and cost-effectiveness.
  • Crystalline silicon solar technology dominates, holding 88.7% market share globally.
  • Building and construction utilize 42.6% of solar encapsulation materials.
  • Growth Opportunities: In 2023, the Solar Encapsulation Market can grow by entering untapped emerging markets and developing innovative materials that reduce costs and enhance solar panel efficiency and durability.

Key Market Segments

In 2023, EVA dominated the Solar Encapsulation Market with over 68.4% market share due to its high light transmittance and durability. POE and TPO followed, valued for moisture resistance, mechanical properties, and recyclability, respectively.

PVB and Ionomers, though less common, are essential in applications requiring high-impact resistance and safety, such as building-integrated photovoltaics (BIPV). Niche materials in the ‘Others’ category hold a minimal market share, catering to specific needs.

In 2023, Crystalline Silicon Solar dominated the Solar Encapsulation Market with over 88.7% share, driven by its high efficiency and reliability. Thin-film solar, offering lower costs and flexibility, holds a smaller share but faces adoption challenges due to lower efficiency.

Emerging technologies like organic photovoltaics and hybrid systems, though currently niche, are expected to grow as R&D progresses. Overall, crystalline silicon remains the market leader, but technological advancements may shift market dynamics.

In 2023, the Building & Construction sector led the Solar Encapsulation Market with a 42.6% share, driven by the push for sustainable energy solutions in buildings. Electronics, benefiting from the growth of solar-powered devices, hold a smaller share.

The Automotive segment, growing rapidly with solar integration in electric vehicles, is also gaining traction. Niche applications in aerospace, marine, and agriculture make up the ‘Others’ category, contributing to the market’s diverse growth and technological progress.

Regional Analysis

Asia-Pacific leads the Solar Encapsulation Market with a 58.4% share, valued at USD 2.3 billion, driven by rapid advancements in solar technology, investments, and government support, particularly in China and India.

North America follows with strong innovation and regulatory support, led by the U.S. Europe has a mature market, focusing on smart solar technologies. The Middle East & Africa benefit from abundant solar resources, while Latin America shows gradual growth, led by Brazil and Chile.

Top Use Cases of the Solar Encapsulation Market

Renewable Energy Storage Enhancement: Solar encapsulation materials are used in energy storage systems to protect solar panels, enhancing their efficiency and lifespan. These encapsulants ensure the cells are secure and moisture-resistant, preventing degradation. This improves energy storage, especially in off-grid applications, supporting renewable energy development.

Increasing Solar Panel Durability: In solar panel manufacturing, encapsulants act as a protective barrier against environmental damage like moisture, UV radiation, and mechanical stress. This increases panel lifespan and reduces maintenance costs. With the growing demand for durable solar solutions, encapsulation technology is critical to the market.

Enhanced Performance in Harsh Environments: Solar encapsulants enable solar panels to perform better in harsh weather conditions, including extreme heat, humidity, and temperature variations. This use case is crucial for applications in remote or rugged locations where reliable solar energy systems are needed.

Cost-Effective Solar Panel Manufacturing: By improving the efficiency and durability of solar panels, encapsulation materials help reduce manufacturing costs over time. This makes solar energy more affordable, benefiting both manufacturers and consumers. As solar adoption grows, this cost-effectiveness drives market expansion.

Facilitating Recycling of Solar Panels: Encapsulation technology is also vital in the recycling of solar panels. The materials used in encapsulation allow for easier disassembly and recycling of valuable components. As the number of decommissioned panels rises, effective recycling solutions become essential.

Recent Developments

In 2024, Trosifol, part of Kuraray, developed advanced interlayer films for laminated glass. Also, they launched Trosifol® R3, reducing carbon emissions by 90%, and highlighting sustainability in solar encapsulation.

In 2023, STR Holdings Inc. will provide advanced encapsulant materials for solar panels, enhancing their durability and lifespan. Also, they launched improved encapsulants offering better heat and moisture resistance, helping extend solar module performance.

In 2023, Dow expanded its solar encapsulation offerings by introducing the DOWSIL™ PV Product Line, featuring six silicone-based sealants and adhesives designed to enhance the durability and performance of photovoltaic (PV) modules. These products are intended for applications such as frame sealing, rail bonding, and junction box bonding, supporting the global shift toward renewable energy.

In 2023, First Solar’s operations significantly impacted the U.S. economy, generating an estimated $2.1 billion in direct output. This activity supported over 16,000 jobs and contributed approximately $5.3 billion in total economic output.

In 2023, Celanese Corporation achieved $10.9 billion in net sales, reflecting a 13% increase. The company focuses on producing EVA polymers for solar panel encapsulants and has expanded its renewable energy efforts, including a 15-year solar power contract.

Conclusion

The Solar Encapsulation Market is poised for continued growth, driven by advancements in solar technology, increased investments in renewable energy, and supportive government policies worldwide. As demand for efficient, durable solar panels rises, key regions like Asia-Pacific, North America, and Europe will lead market expansion, fostering innovation and sustainability.

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