Propylene Market to Reach USD 198 Billion by 2033, CAGR 3.2%

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Aboli More

Updated · Jan 7, 2025

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Overview

New York, NY – January 7, 2025 – The global propylene market is expected to grow significantly, reaching a value of approximately USD 198 billion by 2033, up from USD 144 billion in 2023, at a steady growth rate of 3.2% CAGR over the forecast period from 2023 to 2033.

This growth is driven by the rising demand for propylene in various industries, particularly in the production of polypropylene, which is widely used in packaging, automotive, and textiles. Furthermore, the expanding automotive sector, driven by increased use of lightweight materials, and the growing construction and packaging industries are key growth factors.

However, the market faces challenges such as volatile raw material prices and environmental concerns related to plastic waste. Despite these hurdles, recent developments, including advancements in propylene production methods and increasing adoption of sustainable practices, are likely to positively influence market growth.

Propylene Market

The shift towards cleaner, more efficient technologies in production, such as the use of renewable feedstocks, is also creating new opportunities for market players. As industries continue to seek alternatives to traditional materials, the propylene market is poised for steady expansion over the next decade.

Key Takeaways

  • The propylene market is expected to reach USD 198 billion by 2033 from USD 144 billion in 2023, growing at 3.2% CAGR.
  •  Asia Pacific leads with a 45.1% market share in 2023, driven by rapid industrial growth in China and India.
  • Polypropylene holds a 34.5% market share in 2023, favored for versatility in packaging and automotive sectors.
  • Propylene with 99% purity dominates with a 56.3% market share in 2023, which is essential for various industries.
  • Injection Molding dominates with a 45.3% market share in 2023, valued for precision engineering in various sectors.
  • The automotive sector holds a 41.2% market share in 2023, leveraging propylene-derived products for lightweight components.
  • Indirect Sales capture a 63.3% market share in 2023, reaching end-users through distributors and resellers.

Key Market Segments

In 2023, polypropylene dominated the propylene derivatives market with a 34.5% share, due to its wide applications in packaging, automotive, and consumer goods. Other key derivatives include Propylene Oxide (used in foams and coatings), Cumene (for phenol and acetone), Acrylonitrile and Acrylic Acid (for fibers and absorbents), and alcohols (used in solvents).

In 2023, 99% purity Propylene dominated the market with a 56.3% share, widely used in polymers, plastics, automotive, and construction. Propylene with 99.5% purity is essential in pharmaceuticals and specialty chemicals, where higher chemical purity is critical to maintain product quality and effectiveness.

In 2023, Homopolymer propylene dominated the market with a 56.3% share, valued for its strength, stiffness, and chemical resistance in packaging, textiles, and automotive. Copolymer propylene, offering improved impact resistance and clarity, is crucial in applications like medical devices, food packaging, and containers, where durability and flexibility are key.

In 2023, Injection Molding led the propylene market with a 45.3% share, used in consumer goods and automotive parts. Film & Sheet applications, essential for packaging, and Raffia, used in woven products, also contributed significantly. Fiber applications support hygiene and industrial products, while Blow Molding is key for lightweight containers.

In 2023, the Automotive sector led propylene’s end-use market with a 41.2% share, driven by lightweight, durable components. The Construction sector used propylene for pipes and insulation, while Packaging relied on its barrier properties. The Textile industry valued propylene for synthetic fibers and non-woven fabrics in fashion and industrial textiles.

In 2023, Indirect Sales dominated the propylene market with a 63.3% share, offering broad market reach through distributors and intermediaries. Direct Sales, though offering closer customer relationships and control over brand management, had a more limited reach, particularly in global markets with logistical and regulatory challenges.

Regional Analysis

In 2023, the Asia Pacific region led the global propylene market with a 45.1% share, driven by rapid urbanization, increasing disposable incomes, and strong demand in countries like China, Japan, and South Korea. The region’s growth is fueled by its expanding middle class, industrial applications, and advanced manufacturing technologies.

North America, particularly the United States, follows with robust propylene demand for automotive, packaging, and textiles, supported by innovation in chemical manufacturing and efficient production technologies.

Top Use Cases of the Propylene Market

Polypropylene Production: Approximately two-thirds of propylene is converted into polypropylene, a versatile plastic used in packaging, textiles, automotive parts, and more.

Propylene Oxide Manufacturing: Propylene oxide, derived from propylene, is essential in producing polyurethane foams, which are used in furniture, automotive seating, and insulation materials.

Isopropyl Alcohol Synthesis: Propylene is used to produce isopropyl alcohol, a solvent found in household cleaners, cosmetics, and pharmaceuticals.

Acrylic Acid Production: Propylene is a key feedstock for acrylic acid, which is used in superabsorbent polymers for diapers and other hygiene products.

Cumene Synthesis: Propylene is used to produce cumene, a chemical used to make phenol and acetone, which are used in plastics, paints, and pharmaceuticals.

Recent Developments

In May 2024, Dow expanded its PG production capacity at the Map Ta Phut facility in Thailand by 80,000 tons per year, reaching a total of 250,000 tons annually. This expansion positions the facility as the largest of its kind in the Asia Pacific region.

In March 2023, LyondellBasell Industries Holdings B.V. launched the world’s largest propylene oxide (PO) and tertiary butyl alcohol (TBA) unit in Texas, with an annual capacity of 470,000 metric tons of PO and one million metric tons of TBA and its derivatives.

In 2023, BASF’s Chemicals segment reported sales of €8,317 million, a 4.7% increase from the previous year, with EBITDA before special items rising by 15.6% to €1,238 million. The Petrochemicals division, which includes propylene products, saw a significant sales increase of 17.2% to €2,031 million in Q3 2024 compared to the same quarter in 2023.

In 2023, ADM company expanded its regenerative agriculture program to over 2.8 million acres, exceeding its 2 million acre goal. This initiative sequestered 263,700 metric tons of CO₂ and reduced emissions by 310,000 metric tons of CO2 equivalent.

In 2023, Repsol increased its production of Repsol Reciclex polyolefins, a line of recycled plastics, by installing a new production line with an investment of €26 million, aiming to almost double its capacity to 16,000 tons per year by the end of 2024.

Conclusion

The global propylene market is experiencing robust growth, driven by increasing industrial demand across sectors like automotive, packaging, and construction. Asia Pacific leads in market share, fueled by urbanization and a growing middle class. North America follows closely with strong demand, supported by technological advancements in manufacturing.

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