Hydrocarbon Aerosol Propellant Market Evaluates US Tariff Impacts

Overview

New York, NY – May 23, 2025 – The Global Hydrocarbon Aerosol Propellant Market is set for strong growth, projected to reach USD 15.8 billion by 2034, up from USD 8.1 billion in 2024, with a steady 6.9% CAGR from 2025 to 2034.

I-Butane leads with a 44.8% share, driven by its superior performance and safety profile. In 2024, I-Butane commanded a significant portion of the hydrocarbon aerosol propellant market due to its widespread use in personal care and household cleaning products. A-Blends hold a 48.1% share, favored for their versatility and eco-friendliness.

In 2024, A-Blends led the hydrocarbon aerosol propellant market, widely used in cosmetics, cleaning agents, and food sprays. Medium vapor pressure propellants dominate with a 62.4% share, valued for their balanced performance and safety. Cold Fil commands a 67.2% share, fueled by strong demand across industries.

In 2024, the Cold Fil method dominated the hydrocarbon aerosol propellant market, offering superior product stability, cost-effectiveness, and ease of integration into products like deodorants, air fresheners, and automotive lubricants. Personal Care leads with a 47.7% share, driven by high demand and innovation.

US Tariff Impact on Hydrocarbon Aerosol Propellant Market

The White House has introduced a plan to impose a minimum 10% tariff on all goods imported into the US, with significantly higher rates for certain countries. Following the announcement, the implementation of these tariffs has been delayed by 90 days for all countries except China, where tariffs on many goods have escalated to 145% due to ongoing trade tensions. In response, China has imposed 125% tariffs on US imports.

The US Society of Chemical Manufacturers & Affiliates highlighted the challenges faced by specialty chemical manufacturers, noting increased uncertainty and higher costs for raw materials, which are often not available at scale domestically. The global chemical trade was substantial: the European Union exported €523 billion and imported €325 billion in chemicals and related products. The US led as the largest importer (€340 billion) and was the second-largest exporter (€279 billion), while China ranked third in both imports (€218 billion) and exports (€240 billion).

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For the UK, chemicals were a major export to the US in 2023, per UK government data. Chemical exports to the US totaled £14.2 billion, representing 23.6% of the UK’s total chemical exports and ranking as the second-largest export commodity. This included £8.8 billion in medicinal and pharmaceutical products and £2.8 billion in organic chemicals. On top of paying energy bills which are 400% higher than those in the US, and 100% more than in Europe,

Key Takeaways

• Hydrocarbon Aerosol Propellant Market size is expected to be worth around USD 15.8 billion by 2034, from USD 8.1 billion in 2024, growing at a CAGR of 6.9%.
• I-Butane held a significant market position within the hydrocarbon aerosol propellant sector, capturing more than a 44.8% share.
• A-Blends secured a dominant market position in the hydrocarbon aerosol propellant industry, capturing more than a 48.1% share.
• The Medium vapor pressure category of hydrocarbon aerosol propellants held a commanding market position, capturing more than a 62.4% share.
• Cold Fil held a dominant market position, capturing more than a 67.2% share in the Hydrocarbon Aerosol Propellant Market.
• Personal Care sector maintained a dominant position in the hydrocarbon aerosol propellant market, securing a 47.7% share.
• North America remains a significant player, characterized by advanced manufacturing capabilities and stringent environmental regulations. Although Europe dominates the sector with a 47.3% market share, amounting to USD 4.3 billion.

Report Scope

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Key Market Segments

By Type

• I-Butane leads with a 44.8% share, driven by its superior performance and safety profile. In 2024, I-Butane commanded a significant portion of the hydrocarbon aerosol propellant market due to its widespread use in personal care and household cleaning products.
• Its low toxicity and high volatility make it a top choice for manufacturers seeking efficient, safe propellant solutions. I-Butane’s dominance stems from its balanced performance and lower environmental impact, aligning with stringent regulations while ensuring effective product dispersion.

By Hydrocarbon Blends

• A-Blends hold a 48.1% share, favored for their versatility and eco-friendliness. In 2024, A-Blends led the hydrocarbon aerosol propellant market, widely used in cosmetics, cleaning agents, and food sprays. These tailored mixtures of propane, isobutane, and n-butane meet specific volatility and safety standards.
• Their customizable evaporation rates and lower environmental impact compared to single hydrocarbon propellants make A-Blends a preferred choice, aligning with the growing demand for sustainable products.

By Vapor Pressure

• Medium vapor pressure propellants dominate with a 62.4% share, valued for their balanced performance and safety. In 2024, this category led the hydrocarbon aerosol propellant market, widely applied in personal care and household products.
• Medium vapor pressure propellants offer consistent delivery with lower volatility than high-pressure alternatives, reducing risks and ensuring compliance with environmental standards. Their versatility across various aerosol formulations drives their appeal to manufacturers seeking reliable solutions.

By Application

• Cold Fil commands a 67.2% share, fueled by strong demand across industries. In 2024, the Cold Fil method dominated the hydrocarbon aerosol propellant market, offering superior product stability, cost-effectiveness, and ease of integration into products like deodorants, air fresheners, and automotive lubricants.
• Its widespread adoption in personal care, household, and automotive sectors underscores its market leadership. In 2025, Cold Fil is poised to strengthen its position as manufacturers in emerging economies prioritize cost-efficient, high-performance solutions.

By End-Use

• Personal Care leads with a 47.7% share, driven by high demand and innovation. In 2024, the Personal Care sector held a dominant position in the hydrocarbon aerosol propellant market, fueled by its use in deodorants, hairsprays, and shaving creams.
• The sector benefits from the propellants’ ability to deliver fine, even sprays essential for premium products. Continuous demand for convenient, high-quality personal care items, coupled with evolving beauty trends and the propellants’ formulation compatibility, solidifies this segment’s market leadership.

Regional Analysis

• North America maintains a strong presence in the hydrocarbon aerosol propellant market, driven by advanced manufacturing and strict environmental regulations. While Europe leads with a 47.3% market share valued at USD 4.3 billion, North America’s robust market position is fueled by innovation and adherence to regulatory standards.
• High demand for personal care and household products, where hydrocarbon aerosol propellants are widely utilized, propels the North American market. The region’s emphasis on sustainability has driven the development of low-VOC propellant formulations, aligning with regulations like the U.S. Clean Air Act, which controls volatile organic compound emissions. These advancements are evident across industries such as pharmaceuticals, personal care, and food.
• Consumer preferences in North America, favoring premium, convenient aerosol products, further boost market growth. The demand for high-performance, eco-friendly aerosol solutions is expected to persist, solidifying the region’s significant role in the global market. This focus on sustainability and performance underscores North America’s mature market standing.

Top Use Cases

• Personal Care Products: Hydrocarbon propellants like isobutane and A-Blends are widely used in deodorants, hairsprays, and shaving creams. They deliver fine, even sprays, enhancing the user experience. Their low toxicity and cost-effectiveness make them ideal for cosmetics, meeting consumer demand for convenient, high-quality grooming products while complying with environmental regulations.
• Household Cleaners: Propane and butane-based propellants power air fresheners, disinfectants, and surface cleaners. Their high vapor pressure ensures effective product dispersion, providing consistent cleaning performance. These propellants are favored for their affordability and eco-friendly profiles, aligning with the growing consumer preference for sustainable household products.
• Automotive Applications: Hydrocarbon propellants are used in spray paints and lubricants for vehicles. They offer precise application, ideal for touch-ups and maintenance. Their compatibility with various formulations and low environmental impact make them popular in the automotive sector, supporting demand for convenient, high-performance products.
• Pharmaceutical Aerosols: In medical products like inhalers and topical sprays, hydrocarbons ensure controlled, safe delivery. Their non-reactive nature and low toxicity make them suitable for pharmaceutical use. These propellants meet strict regulatory standards, providing reliable performance while addressing environmental concerns, driving their adoption in healthcare.
• Food Industry Sprays: Hydrocarbon propellants, such as A-Blends, are used in food sprays like cooking oils and whipped cream. They provide consistent, fine-mist application, enhancing product usability. Their environmental friendliness and compliance with safety standards make them a preferred choice in the food sector, supporting growing demand.

Recent Developments

1. Shell Plc

• Shell has been advancing its low-carbon hydrocarbon propellants to meet sustainability goals, focusing on reducing greenhouse gas emissions in aerosol applications. The company is investing in bio-based propane and butane as eco-friendly alternatives. Shell also collaborates with aerosol manufacturers to enhance product efficiency and safety.

2. Harp International Ltd

• Harp International has expanded its hydrocarbon propellant production capacity to meet rising demand in Europe and North America. The company introduced high-purity isobutane and propane blends for use in cosmetics and pharmaceuticals. Harp is also working on flammability reduction technologies to improve aerosol safety.

3. Aeropres Corporation

• Aeropres Corporation has developed next-generation hydrocarbon propellants with improved spray performance for industrial and consumer aerosols. The company introduced ultra-low VOC (Volatile Organic Compound) formulations to comply with stricter environmental laws.

4. BOC Limited

• BOC, a Linde company, has launched new hydrocarbon propellant blends optimized for medical and pharmaceutical aerosols, including metered-dose inhalers (MDIs). They focus on high-purity, non-toxic formulations to meet FDA and EMA standards. BOC is also investing in recycling programs to reduce the carbon footprint of aerosol propellants.

5. Emirates Gas LLC

• Emirates Gas has expanded its liquefied petroleum gas (LPG) propellant offerings for the Middle Eastern aerosol market. The company introduced custom hydrocarbon blends for high-temperature climates, ensuring stable performance. Emirates Gas is also investing in sustainable sourcing and cleaner production methods to support regional environmental goals.

Conclusion

Hydrocarbon Aerosol Propellants, such as isobutane and A-Blends, lead the market due to their cost-effectiveness, efficiency, and eco-friendly nature. Widely used in personal care, household, automotive, pharmaceutical, and food products, they meet diverse consumer needs. As sustainability and regulatory demands grow, these propellants will continue to thrive, fueled by innovations and a focus on environmentally responsible solutions.

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